Product Design

From ideation to implementation, we build our toys with purpose. We start with a simple idea — an iconic toy or traditional play pattern that has stood the test of time. We share the concept with parents, and ideas that make the cut get the Green Toys treatment. We sketch, develop 2D drawings and 3D CAD, and create 3D models integrating a subtle sophistication at every step along the way. Once we are sure we have the right recipe, we marry it with our process of using sustainable materials. We work hard on our designs, and don’t cut corners by using glue, metal, screws or paint. Look up close, and you’ll notice hints of delight that we hope make you chuckle or say “wow, that’s cool.” With all of this, we hope our toys inspire open play, imagination, creativity and encourage child development.

Made Safe in the USA

We’re 100% US-made, from manufacturing to assembly to distribution. As a result, we reduce greenhouse gases, energy and save on transportation. Through our tight local supply chain, we maintain stringent quality control and on-site factory presence, provide local jobs, and generate a whole lot of company pride.

Recycled Plastic

Our products demonstrate that recycling can result in something tangible and meaningful – old can become new. Our toys are living proof that milk jugs, just like the ones in your refrigerator and recycling bin, can ultimately end up back in your playroom. This helps close the loop for kids because they can see their own environmental efforts in action.

While recycled milk jugs are the primary ingredient in our toys, we sometimes integrate other types of recycled plastic (think yogurt cups!) when needed to ensure we’re creating the best products possible. All the plastic is collected by waste management, cleaned, shredded into flakes, reprocessed into our raw material, and mixed with food-safe, mineral-based coloring. Voilà, its playtime!

The milk jugs we use are 100% post-consumer recycled high-density polyethylene (HDPE). Some products have components made from recycled polypropylene (PP) or recycled low-density polyethylene (LDPE). By using recycled plastic, we divert material from landfills, save energy, and reduce our carbon footprint.

Packaging

All products are packaged in 100% recyclable cardboard – no additives like blister packs, twist ties, or cellophane wrappers – and printed with minimal color using soy inks. On occasion, we’ll integrate packaging components made from 100% recycled water bottles when we need to make sure your product doesn’t fall out of the box. We’ve even received the prestigious Greener Packaging Award, the nation’s only independent sustainable packaging award – that felt good!